At most furnishings shops, the couch on the showroom flooring was constructed hundreds of miles away — in a manufacturing unit abroad, shipped throughout an ocean in a container, warehoused, then trucked to the shop. The entire course of takes months, and also you by no means see who constructed it or how.
At Sofa Potatoes, it is totally different. Our manufacturing unit is inside our showroom. Stroll via our Central Austin retailer at 7521 N Lamar Blvd and you will see craftsmen constructing sofas in actual time. Your couch. Proper right here in Austin.
Step 1: The Body
Each piece of furnishings begins with the body. Our frames are constructed from kiln-dried hardwood — not particleboard, not pine, not a budget stuff that warps and cracks in just a few years. Kiln-drying removes moisture from the wooden, which prevents warping and ensures the body stays true for many years.
The joints are bolstered with nook blocks and secured with screws — not simply staples and glue like mass-produced furnishings. This is identical building methodology utilized by high-end furnishings makers, and it is why our sofas final 10-15+ years.
Step 2: Springs and Suspension
We use sinuous (S-shaped) springs for the seat suspension. These metal springs are clipped to the body and supply constant, even help throughout the complete seating floor. Not like material webbing (utilized in many finances sofas), sinuous springs preserve their rigidity over years of use with out sagging.
Step 3: Foam and Cushions
Our seat cushions use high-density foam that is agency sufficient to help you however gentle sufficient to be snug for hours. Each cushion is wrapped in dacron fiber to offer it that plush, rounded look and add an additional layer of softness.
The again cushions are crammed with a mix of fiber and foam, designed to carry their form whereas offering that gentle, sink-in feeling. No flat pillows after a month.
Step 4: Upholstery
That is the place your couch turns into your couch. Our upholsterers reduce your chosen material — from our assortment of 200+ choices — and expertly wrap it across the body, pulling it taut and securing it with precision. The patterns are matched, the seams are straight, and each element is inspected.
Our workforce contains skilled craftsmen who’ve been constructing furnishings for years, in addition to staff from the Texas Transitional Middle — individuals who have been previously incarcerated and are constructing new abilities and new lives. It is a program we’re happy with.
Step 5: High quality Test and Supply
Earlier than your couch leaves the manufacturing unit, it goes via a ultimate high quality inspection. We examine the body, the cushions, the upholstery, the legs — every part. If one thing is not proper, it will get fastened earlier than it ever leaves our store.
As a result of we construct regionally, most customized orders are prepared in days, not months. No ready for a container ship. No monitoring a truck throughout the nation. Your couch is constructed just a few miles from your private home and delivered by our personal workforce.
Why Native Manufacturing Issues
- High quality management: We examine every bit ourselves. No abroad manufacturing unit intermediary.
- Velocity: Days, not weeks or months.
- Customization: We are able to construct any piece in any of our 200+ materials as a result of we’re making it proper right here.
- Sustainability: No transoceanic transport. Shorter supply distances. We even recycle our foam and material scraps into handmade bean baggage.
- Jobs: Each buy helps Austin jobs and our group partnership with the Texas Transitional Middle.
Come See It for Your self
We’re one of many solely furnishings shops within the nation the place you may watch your furnishings being constructed. Stroll via our manufacturing unit, ask questions, meet the folks making your couch. It is an expertise you will not get anyplace else.
Open 7 days every week. 0% APR financing obtainable.
Need to study extra about our course of? Learn our detailed article on how a sofa is made at Sofa Potatoes.
