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DIY Aircrete Fake Stone Facade, Half 1 – How To Make Silicone Molds For Pouring Concrete

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I’ve decided on what I wish to do to cowl the skirting space on my concrete entrance porch. After going by way of a number of completely different concepts final week, I lastly determined to return to my unique unique thought and canopy the skirting space with Austin stone to match the stone portion of our home.

That is what I wished to do from the very starting. Years in the past, after I constructed the floating wooden porch over the concrete porch, my unique imaginative and prescient was to hold the Austin stone that covers half of the entrance of our home onto the entrance porch. Austin stone is a white/light-colored limestone that’s ubiquitous in Texas, and it’s referred to as Austin stone right here in Texas as a result of it’s quarried across the Austin and Texas Hill Nation space.

The issue I bumped into again then was that I couldn’t discover any Austin stone that matched the stone on our home. I wasn’t involved about matching the colour as a result of ours is painted. Sadly, our stone was painted after we purchased the home, so my choices have been both to have it sandblasted or repaint it a colour I wished. I selected the second choice as a result of it was quicker and less expensive. And truthfully, I don’t actually like the colour of pure Austin stone anyway. Like I stated, this stone is ubiquitous on this space, and it has been for many years, so it’s not likely something particular, in my humble opinion. I a lot desire the sunshine grey of our home relatively than having the siding portion match the yellow/beige colour of a pure Austin stone.

However the issue that I bumped into is that Austin stone within the late 40s and early 50s was minimize very in another way than trendy Austin stone. Right here’s a extra trendy constructing with an Austin stone facade (with the pure colour of Austin stone), and you’ll see that the stones are minimize in order that they’re fairly flat on the fronts.

Right here’s a more in-depth view of what it appears like, and that is just about how all Austin stone is minimize lately.

And right here’s a view of the stone on the entrance of our home. You may inform instantly, simply from how the stone is minimize and chiseled on the entrance, whether it is trendy or if it was constructed across the mid-century time interval. Again then, they chiseled the stone in order that the middle of the face of every stone protruded rather more. There aren’t many stones on our home which have a flat face on them.

So after I tried to search out matching Austin stone (actual or faux) to match our home, it was just about not possible. I discovered some that might have labored, however they have been usually fairly costly, and I didn’t wish to pay that a lot for one thing that wasn’t a precise match. So I ended up giving up on that concept and looking for different methods to cowl the skirting.

Nicely, after attempting a few different concepts, after which contemplating a couple of others, I’m again to the Austin stone thought. No, I didn’t discover a supply for matching Austin stone. As a substitute, this time I’ve determined to make my very own. Right here’s the method I’ve selected: (1) make my very own silicone molds (i.e., textured mats) utilizing the stone on our home because the mildew kind for the silicone molds, (2) use these silicone textured mats inside primary concrete molds that I’ll construct to suit the dimensions of every mildew (or textured mat) that I make, (3) create my very own stone facade items utilizing an aircrete combination in order that the stone facade is light-weight and could be adhered to the entrance of the concrete skirting space, and (4) prime and paint the stone to match the remainder of the home.

I do not know if it will truly work, however I’m going to have enjoyable attempting! I’ve already made 4 silicone molds (one fail and three successes), and I feel I would like a complete of six usable molds for my entrance porch. This course of was truly very simple, so let me present you ways I did it.

Learn how to make simple DIY silicone molds (two components):

This isn’t my unique thought. I noticed this course of on YouTube (I shared this video with you in submit final week), and he made it look really easy. So I made a decision to attempt it out and see if this might work for my undertaking.

To make your individual silicone molds, you want two components — 100% all function silicone caulk and cornstarch. I used a glass bowl and poured a complete bundle of cornstarch into the bowl. You should use the most cost effective cornstarch you could find. Sadly, this Bob’s Purple Mill was the one model accessible on the retailer I occurred to go to, and it prices about twice the worth of low-cost cornstarch at about $3/bundle. However the low-cost stuff works simply wonderful.

How to make very easy DIY silicone molds with two ingredients

After which I used my caulk gun and squeezed out two complete containers of silicone caulk proper into the middle of the cornstarch.

Make very easy DIY silicone molds with two ingredients -- silicone caulk and cornstarch

After which I put some gloves on and started mixing the caulk into the cornstarch. I attempted my hardest to not contact the caulk instantly as a result of that stuff is basically sticky. I principally folded the cornstarch over onto the caulk, making my means across the bowl, folding the cornstarch over onto the caulk all the way in which across the bowl till the caulk misplaced most of its stickiness. I finished when the caulk and cornstarch combination shaped a ball that felt just like the consistency of Play-doh.

DIY silicone mold using two ingredients -- silicone caulk and cornstarch

After which I chosen the stone I wished to make use of to kind the primary silicone mildew and pressed the silicone and cornstarch ball onto the face of the stone. I actually had no thought what I used to be doing on this primary one, so this was my check.

How to make DIY textured silicone mats for pouring concrete

I gave that about three hours to dry. Whereas it was drying, I used a sieve to take away the entire caulk bits from the remaining cornstarch in order that I might reuse the leftover cornstarch for the subsequent mildew.

Eradicating that silicone from the stone was a problem, and as I pulled it off, it pulled among the paint from the stone. (You may see the colour that the stone was painted after we purchased the home. Bleh. I actually didn’t need a complete home painted that colour.)

DIY textured stone silicone mat -- mold release is required for the silicone to release easily

That is what the silicone mildew (or textured mat) seemed like after I eliminated it. I doubt that this one is definitely going to be usable since concrete will most likely persist with these tough areas. However this check gave me perception into what I wanted to do for the subsequent one.

DIY silicone textured stone mat made without a mold release

I rummaged by way of my cupboards to see what I might discover to make use of as a mildew launch, and I discovered this little bottle of olive oil that has been in my cupboard far too lengthy to make use of for cooking.

Use olive oil as a mold release to make DIY silicone textured stone mats for pouring concrete

So on the subsequent one, earlier than urgent the silicone to the stone, I coated the middle space of the stone with a really gentle coat of olive oil. I simply used my gloved fingers to do that. I didn’t put all of it the way in which to the perimeters as a result of I wanted the silicone to seize onto one thing, and if the entire thing was coated with olive oil, it could don’t have anything to seize onto. However I actually simply wanted a mildew launch on probably the most closely textured areas, which is the middle a part of every stone.

Making a DIY silicone stone texture mat - cover this area with a mold release

After which I eliminated my gloves (I didn’t wish to get olive oil combined into the silicone) and coated my fingers with cornstarch to press the silicone onto the stone. I had about quarter-hour of working time with every silicone/cornstarch ball.

How to make a DIY stone textured silicone mat for pouring concrete

This one labored out completely. Once more, I gave it about three hours to utterly dry, and after I pulled it off of the stone, it seemed nice! No paint pulled off of the stone with this one. So utilizing some kind of mildew launch is vital to getting an ideal consequence with the textured mat.

DIY silicone textured stone mat for pouring concrete

With my second check achieved and leading to success, I did two extra on the similar time. Since my entrance porch skirting space is fairly brief, I wished to create a mildew for a few shorter and smaller stones. I chosen this one…

Using real stone to create a DIY textured stone silicone mat for pouring concrete

And right here’s what that seemed like with the silicone pressed onto it…

Using real stone to create a DIY textured stone silicone mat for pouring concrete

After which I chosen this infant.

Using real stone to create a DIY textured stone silicone mat for pouring concrete

Right here’s that one with the silicone…

Using real stone to create a DIY textured stone silicone mat for pouring concrete

Each of these turned out nice as properly. The oil used as a mildew launch is the important thing. However once more, I solely added the oil to probably the most textured heart elements of the stone in order that the silicone would persist with the outer areas that didn’t have any oil on them.

Using real stone to create a DIY textured stone silicone mat for pouring concrete

It took lots of trial and error, and naturally, lots of ready (about three hours for each to dry earlier than eradicating it), however I feel this concept goes to work. Proper now, I’ve three usable molds and one fail. I’d prefer to have a complete of six usable molds earlier than I’m going to the subsequent step. I’ll have to trim these molds after which construct some sides round them to provide me one thing that I can pour concrete (I’ll be mixing aircrete) into to provide me my full kind for every stone. So keep tuned to see if I can truly pull this off! Proper now, I’m about 75% assured that I can do that. 😀

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